1. Dab tsi yog aHIGHE-FEEM ERW YEEB MILL Kab Kab?
Nws yog cov kab tshwj xeeb uas sivHigh-zaus hluav taws xob hluav taws xobraucov ntawv txuas ntxiv, weld, loj, thiab txiav kav dejLos ntawm steel sawb lossis coil. Nws yog qhov zoo rauloj-teev, siab-ceev lawmntawm welded puag ncig, square, lossis plaub kab hlau kav hlau.
2. Dab tsi yog "Erw" txhais tau tias?
ERW=hluav taws xob tiv thaiv vuam, ib txoj kev uas kub yog tsim los ntawmhluav taws xob tiv thaiv hluav taws xobNruab nrab ntawm cov npoo strip thiab lub siab yog siv los koom nrog lawv - tsis muaj cov khoom siv cov khoom siv.
High-zaus (HF)ERW siv AC tam sim no (feem ntau 200-500 kHz) rau nrawm dua, ntxaum, thiab muaj cua sov ntau.
3. Dab tsi yog cov khoom tseem ceeb ntawm ibHF EW YEEB MILL Kab Kab?
| Feem | Rooj mov |
|---|---|
| Muaj cuab xyuam nyiaj | HEEV THIAB QHIA STEEL Kauj |
| Shear & Xaus Welder | Koom nrog cov kauj ruam tshiab thaum kawg |
| Sawb activator | Cov khw muag khoom rau kev ua haujlwm tas mus li |
| Txoj Kev Ua Mill | Maj mam saws cov sawb rau hauv lub raj |
| HF Vuam Chav | Heatss thiab Welds lub raj thaiv uas siv cov nquag tam sim no |
| Weld Bead Phuam | Tshem tawm sab hauv \/ sab nraud sab nraud dhau mus |
| Sizing zeb | Cov duab rau zaum kawg thiab txhim kho kev ncig |
| Ya pom (lossis teb cutter) | Txiav cov yeeb nkab kom tau teev ntev |
| Khiav-tawm rooj | Sau cov kav dej tiav rau kev kuaj xyuas \/ ntim |
4. Yuav ua li casHF ERW VUAM UA HAUJ LWM?
Lub hauv paus ntsiab lus:
Steel Sawb etres yog rhuab los ntawm high-zaus ntxias tam sim no.
Siab chais khaub ncaws ntim cov kub kub ua ke.
Tsim ametallurgically sib khi khiuas muaj zog thiab ntseeg tau.
Hom HF Vuam:
Induction Vuam(tsis muaj kev sib cuag)
Hu Rau Vuam(siv cov lus qhia tooj liab)
5. Dab tsi loj npaum li cas tuaj yeem HF ERRED cov yeeb nkab zeb tsim?
| Chaw ua uas tsis tau haus | Cov Khoom Nquag Yog |
|---|---|
| Sab Nraum Incha (OD) | 12 hli - 508 mm (½ "rau 20") |
| Phab Ntsa Thickness | {{0 {}}. 5 hli - 12 hli |
| Cov Duab Sib Tsho | Puag ncig, square, duab plaub |
| Raj ntev | Txheem 6-12 m, customizable |
Lig-diam, tuab-phab ntsa HF ERW ERW MILLS muaj nyob rau roj & roj pipelines.
6. Dab tsi yog cov khoom ceev ntau lawm ntawm HF ERRE YEEB MAB?
| Yeeb nkab loj | Raug ceev (M \/ min) |
|---|---|
| Cov hlab me me (tsawg dua los yog sib npaug rau 76 hli) | 80 - 120 m \/ min |
| Nruab nrab loj (tsawg dua los yog sib npaug rau 168 mm) | 40 - 70 m \/ min |
| Loj OD Kav | 10 - 30 m \/ min |
Hf vuam enablesKev Ceev Heev Ceev Ntau Lawm.
7. Dab tsi yog qhov zoo ntawm cov nquag-ntau zaus ERW hla lwm hom vuam?
| Yam zoo | HF ERW kom zoo dua |
|---|---|
| Hov ceev | Sai dua li tig los yog laser vuam |
| Ua tau zoo | Kev ua haujlwm txuas ntxiv nrog lub zog tsis tshua muaj zog |
| Tsis muaj tub yees tsav | Huv si Weld Seam, Cov Khoom Tsawg Tus nqi |
| Muaj zog team | Haum rau kev ntsuas thiab cov qauv siv |
| Tsawg distortion | Minimizes deformation |
| Nqi-Zoo | Txo kev ua haujlwm thiab txij nkawm cov nqi |
8. Dab tsiKev siv kev lag luam siv kav dej los ntawm HF ERP ERW YEEB MILLS?
| Kev ua hauj lwm | Cov piv txwv thov |
|---|---|
| Kev tsa tsev | Cov qauv tubing, Scaffold, Handrails |
| Roj & Roj | Kab Yeeb, Casing (Tsawg \/ Nruab Nrab Siab) |
| Dej \/ kav dej | Dej muab khoom thiab tso cov piping |
| Automotive | Chassis Qhov Chaw, Tsoo Cov nqaj hlau |
| Rooj tog | Thav ntawv, ob txhais ceg, txhawb nqa tubing |
| Kev ua teb | Irrigation Yeeb Nkab, Tsev Cog Khoom Qauv |
| Hvac | Ducting, huab cua-tes tubing |
9. Yuav ua li cas yog qhov zoo tswj hauv HF EW YEEB MILL kab?
| Xyuas Zoo | Lub hom phiaj |
|---|---|
| Kev Saib Xyuas Kev Pom | Nto qhov tsis zoo, weld sternity |
| EDDY TEST | Inline Weld Qhov Ntsuas Kom Paub |
| Laser \/ Uluging | Txoj kab uas hla, phab ntsa thickness, Ncov tswj |
| Flattening \/ flaring xeem | NEEG KHO TSHUAB Muaj Peev Xwm Ntawm Weld |
| Hydrostatic Kev Ntsuam Xyuas | Siab tsis kam (rau pipelines) |
10. Dab tsi yog Weld Bead Harchafing thiab vim li cas nws tseem ceeb?
Txoj phuamTshem tawm sab nraud sab nraud thiab sab hauv cov khoom siv dhau los tsim thaum lub sij hawm vuam.
Kom ntseeg taudu sab npoo
Tiv thaivKev cuam tshuam hauv cov ntawv thov(zoo li kua ntws los yog txheej)
Cov cuab yeej phuam qhwv caj dab yog muab tso rautam sim ntawd tom qab vuam, thiab seem yog sau cia.
11. Muaj peev xwm ib lub ERW CAV ua cov yeeb nkab sib txawv thiab cov duab?
Yog, los ntawmHloov Tooling (qaws)Thiab kev kho cov chaw zeb, ib txoj kab sib txawv tuaj yeem tsim:
Hloov Yeeb Nkab
Square los yog duab plaub hau tubing
Oval lossis kev cai profiles
Cov hloov pauv yuav siv30 feeb rau ob peb teev, nyob ntawm cov kab ke.
12. Dab tsi yog cov khoom siv weld uas ib txwm muaj thiab lawv yuav zam tau li cas?
| Qho puas | Kev kom | Kev tiv thaiv |
|---|---|---|
| Tsis muaj fusion | Tsawg HF Zog lossis Lub Siab Tsis Zoo | Calibrate Weld zog thiab nyem yob |
| Misaligned Weld | Sawb taug kev teeb meem | Siv cov txheej txheem ntug |
| Hlawv-los ntawm | Tshaj Loj | Saib xyuas cov lus qhia sov sov |
| Porosity | Dhuav dip lossis oxide txheej | Huv si sawb nto |
Kev tshuaj xyuas thiabTiag tiag-lub sij hawm weld tswj systemspab txo qhov tsis xws luag.
13. Ntau npaum li cas HF EW YEEB MILLAB LICE?
| Peev xwm \/ loj npaum li cas | Kwv yees tus nqi (USD) |
|---|---|
| Od tsawg dua los yog sib npaug rau 76 hli (lub teeb-zog) | $150,000 – $300,000 |
| Od tsawg dua los yog sib npaug rau 165 hli (nruab nrab-duty) | $400,000 – $700,000 |
| Od tsawg dua li lossis sib npaug rau 300+ hli (hnyav-duty) | $ 800, 000}} - $ 1.5 lab + |
| Automation Add-ons | $50,000 – $200,000 |
Cov nqi sib txawv raws li:
Kab Ceev
Qeb Kev Ua Yeeb Nkab
Cuab Yeej Hloov Hloov
Vuam tswj system
14. Yuav ua li cas yog HF ERW txawv los ntawm Tig vuam hauv Yeeb Nkab Ntau Lawm?
| Yam zoo | HF ERW | Tig Vuam |
|---|---|---|
| Hov ceev | Ceev (txog 120 m \/ min) | Qeeb (1-5 m \/ min) |
| Weld zoo | Muaj zog, sib sib zog nqus | Zoo-zoo, huv si, precision |
| Cov Khoom Siv Khoom | Carbon \/ Galvanized \/ SS | SS, alloys tshwj xeeb |
| Tus nqi | Qi | Siab (roj + electrodes) |
| Siv cov ntaub ntawv | Cov Qauv Txheej Txheem & Mechanical | Hniav, Huv, Siab |
15. Leej twg yuav tsum xav txog kev nqis peev hauv ibHF EW YEEB MILL Kab Kab?
Steel Yeeb Nkab Cov Chaw Tsim Tshuaj
Scaffold Tube Cov Khaub Ncaws
Txheej txheem steel khoom ntaub npuag
OEMS (piv txwv li, Auto, HVAC) nrhiav kev sib xyaw ntsug
Export-ureised factories ua astm lossis en ntawv muab cov yeeb nkab
HF ERW Mills yog qhov zoo tagnrho rau highput exput ntau lawm nrog cov nqi weld zoo thiab qis dua ib meter ib.
16. Yuav ua li cas tau efficiency ntawm HF ERW YEEB MAND puas tau txhim kho?
| Txhim kho thaj chaw | Ntaus tswv yim |
|---|---|
| Sawb txuam | Siv cov kab rov tav \/ ntsug ntau ntxiv kom txo cov coil hloov lub sijhawm |
| Hloov ceev hloov | Cassette-style lossis Motorized Yob Hloov Cov Txheej Txheem |
| Vuam Zog Kev Tswj Xyuas | Kev sivSolid-State HF WendernrogNws pib impedance txuam |
| Kev sim inline | Ntxiv Eddy tam sim no + laser version \/ wt scanner |
| Rho tawm kev tuav tes | Pib Stacker, Online chamfering, robotic bundling |
Kev tsim khoom tuaj yeem nce 20-40%nrog cov hloov tshiab no.
17. Cov ntaub ntawv dab tsi tuaj yeem ua tiav ntawm ib qhoHF ERW Mill?
| Khoom Hom | Weldability ntawm HF ERW Kab |
|---|---|
| Cov Hlau Hlau | ✅ Cov tau zoo heev (A36, Q195, Q235, Q345) |
| Galvanized steel | Yuav tsum muaj cov cuab yeej phem tshwj xeeb |
| Stainless hlau | ✅ Nrog rau SCOR-xeev HF WHDER (yeem) |
| Tooj dawb | Tsis tsim nyog rau ERW (tig tau zoo) |
| Titanium \/ Tooj Liab | ❌ Tsis siv rau Erd |
Qee cov mills tau tsim losHloov ntawm cov hlau me me thiab stainless, tab sis xav tau tshaj yob tau thiab caj dab caj dab.
18. Dab tsi cov khoom seem thiab cov khoom lag luam yog qhov tseem ceeb rau cov kab erw?
| Spare Tshooj | Vim li cas rau kev hloov | Hov ntau |
|---|---|---|
| Txoj Kev \/ Sizing Rolls | Hnav los ntawm siab + kev sib txhuam | 6-12 hlis |
| Phw kauv caj dab | Hnav los ntawm bead txiav | Txhua asthiv-ib hlis |
| Vuam Coils \/ Inductor | Tshav kub \/ oxidation degradation | 6-12 hlis |
| Cov lus qhia hu(Yog siv) | Txhim Kho Yaig Yaig | Txhua Lub Limtiam-Biweekly |
| Bearings & Shafts | Kev co & Thauj kev ntxhov siab | Txhua xyoo |
| Encoders & Sensors | Rau kev tswj zaum ntev thiab nruj cov lus taw qhia | 1-2 xyoos |
Ib qho kev ua kom muaj zog spare cov khoom lag luam =}} }imal downtime thiab ntev ruaj khov.
19. Dab tsi cov teeb meem kev ua haujlwm uas tshwm sim?
| Teeb meem | Kev kom | Lus teb |
|---|---|---|
| Sawb taug qab kev sib txawv | Kev txom nyem coil dlhos, ntug taw qhia ua tsis tau tejyam | Nruab cov lus qhia nkag, txhim kho sensor |
| Ntug sib tshooj los yog khoob | Ua tsis raug yob teeb tsa yob | Realign Tooling, txheeb xyuas qhov ntsuas calibration |
| Weld Flash tsis raug tshem tawm | Dull scarfing hniav los yog misalignment | Hloov rab riam, kho cov phuam qhwv caj dab |
| Weld cracks lossis porosity | Moj tej npoo av lossis lub zog tsis txaus | Huv Si Sawb, Siv Zog Siv Zog Siv Zog |
| Oval Tubes Tom Qab Vuam | Tsis muaj tseeb sizing yob lossis nro | Nplua zoo sizing pass, txo rov qab nro |
20. Dab tsi kev cob qhia yuav tsum HF ERW Mill cov neeg ua haujlwm muaj?
| Thaj chaw txawj | Kev Muaj Peev Xwm Lub Hom Phiaj |
|---|---|
| Zeb teeb tsa | TOOTING SABNEEG, Cov Txheej Txheem, Tshaj Kev Teeb Meem |
| Vuam xyuas | Kho cov zaus, phim impedance, saib xyuas kab spark |
| Kev kuaj mob | Paub txog ua rau ripple, su, lossis weld tsis ua hauj lwm |
| Kev Tswj Xyuas Zoo | Kev siv calipers, Uluges Ultrasonic, Disfr Puas kam |
| Hmi \/ PlC kev ua haujlwm | Cov Hluav Taws Xob Cov Yeeb Nkab, teb rau lub tswb |
Cov neeg teb xov tooj kev kawm (online lossis hauv-ib) boosts thawj-pass cov paib thiab cov nqi qis dua.
21. Yuav ua li cas cov qauv kev lag luam yuav tsum muaj ERW cov yeeb nkab mills ua raws?
| Lub hom phiaj | Tau luag | Cheeb tsam |
|---|---|---|
| ASTM A500 \/ A513 | Txias-tsim Welded & Seamless Tubing | North America |
| API 5L \/ 5ct | Kab Yeeb Nkab thiab Casing Yeeb Nkab | Roj & Roj, Ntiaj Teb |
| En 10219\/10305 | Welded Cov Txheej Txheem Hollow tshooj | Yu Laus teb |
| JIS G3444 \/ JIS G3452 | Cov Kav Hlau Hlau | Nyiv, Se Asia |
| GB \/ T 3091 \/ GB \/ T 13793 | Welded Hlau Kav | Tuam Tshoj, Asia |
Xyuas kom meej cov yeeb nkab zebCov ntaub ntawv tawm tswv yim, weld zoo, thiab tso zis qhov ntevPhim cov kev cai ua lag luam ua lag luam.
22. Lub luag hauj lwm dab tsi-State HF Vuam ua si hauv cov kab niaj hnub?
| Yam zoo | Yam uas pab |
|---|---|
| Zoo dua efficiency | 10-30% tsawg zog lub zog tsis yog raj-hom hf |
| Cov khoom siv hluav taws xob ruaj khov | Tsawg zog hloov pauv |
| Hneev taw me me | Kev cog lus cog lus, yooj yim rau nruab |
| Qis txij nkawm | Tsis muaj lub tshuab nqus tsev, tsawg dua |
Nws yog ayuav tsum muajrau cov hlau stainless lossis qib siab-ceev ERW kab.
23. Dab tsi yog ib qho hloov tsis siv neeg hloov pauv hauv cov yeeb nkab mills?
Nws yog ib qho system tso cainrawm nrawm ntawm lub raj loj lossis cov duabLos ntawm:
Swapping tag nrho cov yob cassettes
Auto Yob Tso Tawm NtawmCNC servo motors
Lub tsev qiv ntawv preset ntawm qhov ntau thiab tsawg ntawmHmi kov screen
| Kev pab | Hloov |
|---|---|
| Hloov lub sijhawm ↓ | Los ntawm 3 teev → 30 mins |
| Seem Cov Khoom ↓ | Zoo dua li=kev txiav tsawg dua |
| Workforce ↓ | Xav tau tsuas yog 1-2 tus neeg ua haujlwm txawj |
Zoo tagnrho rauNtau qhov loj me, batch ntau lawm(Cov khw ua haujlwm lossis OEMS).
24. Puas muaj kev tswj hwm digital rau HF ERW kab?
Yog - Kev lag luam 4. {0} hloov khoom lag luam suav nrog:
Plc + hm nkauj interfacenrog daim ntawv qhia cim xeeb
Impedance txuam
Kaw-Voop Tswjntawm kev ceev, nro, weld zog
Tej thaj chaw deb tsis lees paub & ceeb toom
Ntau lawm txiav(Ntev, ceev, fais fab, tswb)
Cov cuab yeej noTxo cov neeg yuam kev, Txhim Kho Lub Zog, thiabnce ntxiv mus txog.
25. Dab tsi yog lub neej tom ntej ntawmHF ERW YEEB MABTshuab?
Tus kheej-kho qhov yob tawm
Ai-Powered Weld Sib Tw Tshuaj Ntsuam Xyuas Kev Kho Mob
Huab-txuas cov khoom lag luam ua haujlwm
Nws pib ua ke
Lub zog rov qab cov tshuab los ntawm kev txom nyem \/ vuam
Lub hom phiaj yogSiab Chotomourous, XOOM-SCRAP, NTSE ERW KabNrog ua tiav traceability los ntawm coil rau cov yeeb nkab pob.
